basf ludwigshafen plant

The main part of the reactive acetylene gas is used for the production of butanediol (BDO). The reaction products are acetylene and synthesis gas. ", "From our private environment we are used to handling smart devices. “With the 3D model I can quickly view the position and environment of a measurement of the process control system in the plant. On November 13, 2020, BASF has restarted TDI production at its 300000 t / a plant in Ludwigshafen, Germany, although production has not increased enough to allow the company to lift the force majeure it announced in August. The BASF Group comprises subsidiaries and joint ventures in more than 80 countries and operates six integrated production sites and 390 other production sites in Europe, Asia, Australia, the Americas and Africa. On this basis, in the 1930s he researched four basic chemical reactions with acetylene to produce a wide variety of chemical compounds. In addition, all workplaces comply with the latest ergonomic requirements. The BASF headquarter chemical plant in Ludwigshafen, Germany. After a transition period of several months, it will finally replace the previous plant, which went into operation in 1964. Acetylene, as you may know, is an unstable hydrocarbon and needs special care and handling. After a transition period of several months, it will finally replace the previous plant, which went into operation in 1964, The most efficient acetylene plant in the world, /content/basf/www/global/en/who-we-are/organization, /content/basf/www/global/en/who-we-are/organization/locations, /content/basf/www/global/en/who-we-are/organization/locations/europe, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites/ludwigshafen, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites/ludwigshafen/production, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites/ludwigshafen/production/the-production-verbund, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites/ludwigshafen/production/the-production-verbund/new_acetylene_facility. BASF will build a single-train 300,000 metric tons per year production plant for TDI (toluene diisocyanate) and expand additional plants for its precursors at its site in Ludwigshafen. BASF SE (IW 1000/39) said one employee died and at least six people were missing following an explosion and fire at the chemical maker’s main plant on the banks of the River Rhine in Germany. PolyTHF® plant at the Ludwigshafen site BASF is globally the most important supplier of polytetrahydrofuran (PolyTHF®). From pharmaceuticals, sportswear, upholstery for car seats and personal care products to adhesives, electronic products and dishwashing detergents - acetylene is found in innumerable daily goods. These specialty zeolites will be used to produce state-of-the-art emissions catalysts for heavy duty and light duty diesel vehicles. On October 13th, according to sources, BASF plans to restart its 300,000-ton/year toluene diisocyanate (TDI) plant in Ludwigshafen, Germany at the end of October. BASF and its customers manufacture these products over many production stages. Two hydrogen and two carbon atoms: This is acetylene. It is one of the "Big 6" Biotech Corporations, along with Bayer, Dupont, Dow Chemical Company, Syngenta, and Monsanto (so called because they dominate the agricultural input market -- … After a transition period of several months, it will finally replace the previous plant, which went into operation in 1964. The time has come: BASF takes on stream its new acetylene plant at the Ludwigshafen Verbund site. Production at the company's own site is a prerequisite for the extensive value chain, because acetylene cannot be purchased externally: the gas is highly reactive, flammable and explosive. More than 35,000 cubic meters of concrete and 8,500 tons of steel were used in the 40,000 square meter area. The company's main products are fertilizers, dye, coolants and many other chemical substances. Another firefighter has died after being injured in the October 17 blast at the BASF chemical complex in Ludwigshafen, south west Germany. However, due to production and technical problems, the plant has not been able to operate continuously at the optimal speed, resulting in delays and production stoppage. It starts production with an annual capacity of 90,000 metric tons. Ludwigshafen, Germany – September 6, 2012 – After a construction time of nearly two years, BASF has now started up production in the plant extension used to manufacture methanesulfonic acid in Ludwigshafen. ", "We regularly use the 3D model to jointly discuss upcoming changes.”, "I like to use OneNote to view my notes at any time on the ex-smartphone on site.”. Photographer: Alex Kraus/Bloomberg An affiliate of Billionaire John Grayken’s Lone Star Funds agreed to buy BASF SE is a German multinational chemical company and the largest chemical producer in the world. At least 2 people have died, and 2 more are missing, as the result of an explosion and a fire at BASF in Ludwigshafen. White biotechnology at BASF – Ludwigshafen White biotechnology is a key technology in BASF. One such major plant, the BASF acetylene production plant at Ludwigshafen, chose to work with leading German functional safety leader HIMA, to ensure its 20 production facilities at Ludwigshafen can run well and safe. News of the explosion came less than two hours after BASF said four people were injured in a gas explosion at its Lampertheim facility, a plant near Ludwigshafen that makes additives for plastics. However, when compounded with renewable raw materials to manufacture such products as “Ecovio” it qualifies as a certified compostable biopolymer. This is great because I can save many coordination activities with the colleagues in the control room and a lot of work". Our customers may order Koresin for delivery on plastic pallets. "BASF is in the process of starting the TDI unit, which is currently in production, but has not reached a level sufficient to relieve the force majeure," said a market person close to the plant. Episode 6: At BASF’s harbor in Ludwigshafen. Learn more about flares as well as current and prospective flare activities. Its North American subsidiary is BASF Corporation. The new plant will focus on the production of high-energy density cathode active materials and use precursors from the new plant in Harjavalta, Finland. The new plant will improve the availability on oxidized polyethylene waxes now and in the future, for instance in plastics processing. Therefore, we accept the change in the digital plant and use the possibilities in the acetylene plant to constantly adapt our work processes. BASF produces Koresin at its Ludwigshafen plant. Ludwigshafen, Germany, September 21, 2017 – BASF invests in another production plant for specialty zeolites at its Ludwigshafen, Germany, headquarters site. In particular, the short supply routes and production synergies save CO2 emissions. The processes and technical equipment in the new acetylene plant have been developed and optimized in line with sustainability aspects. In this way, the chemical pioneer laid the foundation for manufacturing countless products that contribute to the quality of life today. His goal was the use of acetylene for the production of plastics on an industrial scale. For example, mobile devices can be used directly in the plant, so technical information and process data can be accessed anywhere in the plant. In Ludwigshafen, Germany, BASF has started up a replacement acetylene plant with a capacity of 90,000 metric tons. Information can be accessed online anywhere in the plant and many of the work paths that are no longer necessary can be eliminated. The new process efficiently delivers the desired end products, the amount of organic by-products was minimized and the acetylene plant thus contributes to sustainability. As an important Core Verbund plant, the formaldehyde plant reliably and steadily supplies many plants at the Verbund site Ludwigshafen with aqueous formaldehyde solution. BASF’s “Ecoflex” biopolyester is certified as compostable (Photo: BASF) The Ecoflex biopolymer launched by the Ludwigshafen-based group in 1998, though biodegradable, is petrochemical-based. ABB was selected as strong and reliable partner for this project. The new plant offers extensive digital features such as augmented reality and a reliability center, which help improve process efficiency and ensure higher plant availability. 17th Oct, 2016. BASF said at the time that the device declared force majeure on August 31 due to production The integration of the plant into the Verbund concept therefore not only ensures the supply of this important intermediate product to all other plants processing it onsite, but also offers the advantages of efficient and effective resource utilization. The plant manufactures high quality oxidized waxes according to BASF’s own process. The new acetylene plant consumes about 10 percent fewer fossil raw materials per ton of end product than its predecessor. All the more a great challenge to replace the existing 20 kV-Switchgear in full operation: A fault would practically paralize not only BASF. It starts production with an annual capacity of 90,000 metric tons. With an area of approximately ten square kilometres the Ludwigshafen Verbund site is the world’s largest integrated chemical complex. BASF eyes restart of TDI plant at Ludwigshafen, Germany: October 15/2020: MOSCOW — BASF is planning to restart its 300,000-metric ton/year toluene diisocyanate (TDI) plant in Ludwigshafen, Germany, by the end of October, according to sources.The company declared force majeure on 31 August after experiencing technical problems, it stated at the time, said Chemweek. In further production steps, they are used to create a wide variety of products. Its headquarters is located in Ludwigshafen, Germany. It starts production with an annual capacity of 90,000 metric tons. Both BASF's own expert teams and external specialized companies performed at the highest level during the construction of the new plant. Discover extensive photo and video material about the new acetylene plant in the BASF databases: The time has come: BASF takes on stream its new acetylene plant at the Ludwigshafen Verbund site. Learn more in the video! At peak times, 1,500 employees were on site, laying almost 90 kilometers of pipes and 850 kilometers of cable. The wastewater treatment plant at BASF Ludwigshafen is one of the largest of its kind in Europe. The explosion and subsequent fire killed two other BASF firefighters as well as a Polish sailor on a nearby tanker ship. Via an extensive pipeline network, natural gas is supplied directly to the acetylene plant at the BASF site in Ludwigshafen. Augmented reality has improved the efficiency of processes such as tours, maintenance and repairs. Acetylene is the perfect raw material for sportswear, tire tackifiers, thermal insulation, crop protection, pharmaceuticals, fragrances and much more. The new acetylene plant at the Ludwigshafen Verbund site > ... BASF´s proven gas treatment technologies boast about 400 references around the globe, from the deserts of North Africa to the Arctic Circle, including the world´s largest gas treatment units. The use of modern work equipment, such as tablets capable for Ex areas, makes work processes more efficient. On November 13, 2020, BASF has restarted TDI production at its 300000 t / a plant in Ludwigshafen, Germany, although production has not increased enough to allow the company to lift the force majeure it announced in August. BASF restarts TDI output, FM still in place at Ludwigshafen, Germany November 13/2020 MOSCOW — BASF has restarted toluene diisocyanate (TDI) production at its 300,000-metric ton/year plant in Ludwigshafen, Germany, although output has not yet increased sufficiently for the company to lift a force majeure (FM) it declared in August, said Chemweek. Acetylene production begins deep underground. BASF employs over 100,000 people around the world and had sales of more than 70 billion euros ($76.8 billion) in 2015. The workplace design of the new acetylene plant is future-oriented: the noise level of the plant, for example, has been reduced by surrounding the machines with special protective chambers. The digital core element is a 3D model of the plant, which was used for planning and assembly as well as for the qualification of the staff. Verbund system optimizes resource utilization. The production facility is linked to a pelletizing and packaging line that packs the pellets in 25-kilogram bags and bulk bags. Ludwigshafen, Germany. Fourth person dies after BASF chemical plant blast in Ludwigshafen. In a highly complex chemical process, natural gas is heated with oxygen, split, separated and purified in the acetylene plant. The new acetylene plant supplies around 20 plants with the chemical building block "acetylene". MOSCOW -- BASF is planning to restart its 300,000-metric ton/year toluene diisocyanate (TDI) plant in Ludwigshafen, Germany, by the end of October, according to sources.The company declared force majeure on 31 August after experiencing technical problems, it stated at the time, said Chemweek.. BASF has tried to restart the plant since then, but its efforts were unsuccessful. The colorless gas is made from natural gas and oxygen. The heart of the plant is a gas separation unit 60 meters long and weighing 225 tons which was transported by ship from China to Ludwigshafen. Flares are part of the Ludwigshafen site like fractionating columns or pipe bridges. Every day, the plant produces a quantity that fills the equivalent of about 60 rail tank wagons. A new plant for the manufacture of oxidized polyethylene waxes went into operation at the BASF site in Ludwigshafen, Germany. The time has come: BASF takes on stream its new acetylene plant at the Ludwigshafen Verbund site. As a versatile chemical building block, acetylene is an important starting material for many everyday products. The Ludwigshafen plant currently employs some 36,000 people. Chances are you have already been in contact with acetylene today. After a transition period of several months, it will finally replace the previous plant, which went into operation in 1964. The flare of the new acetylene plant can be seen from afar once it is in operation. This multifaceted intermediate is primarily used to make elastic spandex fibers for a wide variety of textiles, including swimsuits, sportswear, underwear and outerwear. Compared to the old plant, the new plant consumes about 10 percent fewer fossil raw materials per ton of end product. READ UPDATE HERE. ", "Digitalization gives me faster access to information. As the headquarters of BASF, it is also the cradle of the Verbund concept, where production facilities, energy flows and logistics are networked together intelligently in order to utilise resources as efficiently as possible. Providing WLAN in all relevant areas of the plant allows taking full advantage of digitalization. 31 October 2016. BASF has around 95,000 employees on five continents. BASF customers use these products in the automotive, pharma, construction, consumer goods and textiles industries. Here, the dihydric alcohol is an important raw material for the synthesis of other substances such as tetrahydrofuran (THF), polytetrahydrofuran (PolyTHF) and polybutylene terephthalate (PBT). The time has come: BASF takes on stream its new acetylene plant at the Ludwigshafen Verbund site. It starts production with an annual capacity of 90,000 metric tons. Uwe Liebelt, manager of the BASF plant in Ludwigshafen, pictured during a press conference in a fire service building in Ludwigshafen, Germany, 17 October 2016. BASF, has lifted a force measure (FM) on supplies of Butanediol (BDO) from its plant in Ludwigshafen... Polymerupdate News - BASF lifts FM on BDO supplies from Ludwigshafen plant +(91 … Koresin production and filling operations have been certified in keeping with ISO 9001:2000. Acetylene has been produced at the Ludwigshafen site using a proprietary process for over fifty years. The future of the new acetylene plant is digital. Longer transport routes could only be carried out in special and small pressure cylinders - not sufficient for operating a large-scale plant. The quenching process, for example, which causes an abrupt cancellation of the currently running reaction through cooling, was changed from an industrial oil mixture to water. "The use of tablets allows me to immediately check whether the desired changes occur during manual adjustment work in the plant. BASF plans early-March maintenance at Ludwigshafen TDI plant 17:52 PM | January 21, 2021 | Fahima Mathe, OPIS Turnaround at the 300,000-metric tons/year plant is expected to last until the end of May. BASF’s new plant for cathode active materials is located at the BASF site in Schwarzheide, one of the largest European sites within the BASF Group after its headquarters in Ludwigshafen. ", Huntsman developed a fast curing polyurethane resin system, Solvay developed PVDF products for 3D printing wire, New polyurethane film forming agent helps cosmetics to provide lasting and natural makeup, BASF Zhanjiang production base project is progressing smoothly, and the first unit is expected to be put into operation in 2022, VENCOREX introduces hexachlorobenzene free isophorone diisocyanate (IPDI), BASF introduces improved red phosphorus flame retardant polyamide products, bringing changes to Asian electronic component Market. And two carbon atoms: this is great because I can save many coordination activities with the colleagues the! Compounded with renewable raw materials per ton of end product the digital and! Of 440 customized fractionating columns or pipe bridges 850 kilometers of cable technical equipment from countries! Abb was selected as strong and reliable partner for this project an hydrocarbon. 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